standard dimensions (I, J, P, E, LP%) + specific points (pulleys, point heights, rail widths).
cross-cut/tri-radial/membrane + Dacron/laminate/membrane; we define slats, reef points, UV strips, foam luff...
3D profile according to purpose (cruising, performance, regatta), target draft (depth) and its position.
The CNC plotter cuts the panels/strips; we mark the broadseam curves (fine shaping through the seam).
adhesive tapes for precision, then sewing (triple step), installing hardware, zip covers/UV tape.
checking dimensions and angle; if necessary, sea-trial and small corrections (re-cut).
corner patch reinforcements, leech line, numbers/logo, tell-tales, draft-stripes.
Quality Control